Machine Vision

Inspect every piece — never miss a defect, even on the night shift

Vision sees defects, reads text and measures faster and more accurately than humans — installed in 4–8 weeks.

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Problems we solve

Sound familiar?

QC operators get tired — defects slip past and reach customers
Line speed too fast for 100% manual inspection
Parts too small for the human eye to spot defects
Need to track every lot/serial — manual logging can't keep up

Scope of Work

What we deliver

Analyse defect types and select the right camera, lens, lighting
Install vision station on the conveyor or inline
Write defect detection algorithm (rule-based or AI)
Integrate the reject mechanism (air-blow, robot pick)
Dashboard with daily/lot defect rate statistics

Tech Stack

Tools we use

We pick vendors that fit the job and the budget — no single-brand lock-in.

Cameras

Hikvision
Basler
Cognex
Hitspectra (partner)

Software

Halcon
OpenCV
Cognex VisionPro
Custom Python/CUDA

AI Models

YOLO v8
Anomalib
Custom CNN

Cases

Real-world examples

Customer

Screw factory

Inspecting 1,200 pcs/min — defect rate ↓ 41%

Customer

Electronics factory

Inspects PCB solder defects, replacing 2 QC operators

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For these industries

Industries this solution suits

This solution is especially recommended for businesses in the categories below.

Food & Beverage

QC, traceability, washdown-rated, GMP/HACCP compliant

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Automotive Parts

Assembly inspection, tight-tolerance dimension, standard-compliant traceability

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Electronics

PCB inspection, assembly, OCR / barcode, ESD-safe automation

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Packaging

Counting, sorting, label inspection, seal & expiry-date checks

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Agriculture

Produce sorting, in-field sensors, automated post-harvest systems

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Get Started

Ready to upgrade your factory?

Free site visit within 7 business days. We'll assess what can be improved and propose an approach that fits your budget.

BT San Technology

Beyond Tomorrow

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